Vibration welding machine with base frame Sirius Electric VSP409

Vibration welding machine with base frame Sirius Electric VSP409

The VSP409 vibration welding machine is used for welding thermoplastics with complex contours when welding with conventional methods, such as
ultrasound or hot plates, is not possible. The vibration movement is circular and, unlike conventional vibration welding machines, is achieved by a targeted imbalance on the drive machine. This results in a defined geometry of the welding movement.

The entire machine frame of the VSP409 vibration welding machine, both the base and the column, are made of torsion-resistant welded steel profiles. A brushless DC motor with state-of-the-art speed control is used as the drive motor. The lifting movement is performed by a pneumatic traverse unit with finely adjustable
proportional movements, which runs in precisely ground prism guides. A centralised lubrication system ensures permanent lubrication and a long service life for the slideways. The entire
welding process is controlled and monitored by a modern microprocessor control system. A user-friendly touch display is already included as standard.

It can be set to a fixed time as well as to the welding path. The travel distance is recorded using a high-resolution distance measuring system. Individual joining pressures can be programmed for the individual lowering, welding and cooling phases. The control unit enables the creation of a total of 20 individual welding programmes.

Basic functions of the VSP409 vibration welding machine

The VSP409 vibration welding machine is equipped with a modern touch panel microcontroller that enables intuitive operation. The following functions are included as standard:
– Memory for 10 welding programs
– Welding by time, absolute distance and incremental distance
– Typical time resolution 10 ms
– Freely programmable melt thickness
– Freely programmable vibration frequency
– Displacement sensor with a resolution of 10 μm
– Welding and cooling pressure setting via electronic
proportional valves
– Limit monitoring with adjustable minimum and maximum limits
– Piece counter for good and defective parts
– Defect signal: acoustic and with potential-free relay output
– USB interface for welding data acquisition
– User languages: German, Italian, English, French

 

Vibration welding machine – Areas of application

Vibration welding as a variant of friction welding is used where interfering contours do not permit rotary friction welding.

• Vehicle technology: In vehicle construction, electrical fuse and distribution boxes, crankcase ventilation etc. are joined using vibration welding.
• Drive technology: Conveyor elements on synchronous belts can be efficiently attached to the carrier belt using linear vibration welding.
• Optical industry: For high-quality spectacle frames, vibration friction welding replaces the tedious process of gluing acetate plates with acetone.

 

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Leaflet VSP409 vibration welding machine