Partnerships in the special-purpose machinery sector
Partnerships as a strength in the manufacture of specialised machinery for the processing of thermoplastics
mth Ultraschall has a strong network of partner companies spanning the entire value chain of plastics processing, automation and application-oriented research. These partnerships enable mth to be even more efficient and flexible in the implementation of bespoke projects within the field of specialised machinery for thermoplastics.
1. Automation and handling specialists
In collaboration with experienced partners in the fields of robotics, handling technology and sensor technology, mth offers fully automated solutions for component handling, loading and unloading, and palletising. Sophisticated systems for camera inspection, 2D/3D image processing and presence or label checks ensure a high standard of process quality. Through partnerships in the fields of safety technology and CE engineering, commissioning at the customer’s premises is carried out efficiently and in compliance with standards. This enables mth to deliver turnkey production cells in which ultrasonic welding, parts handling and quality control are seamlessly integrated.
2. Mechanical engineering and manufacturing partners
mth works with complementary engineering and manufacturing companies to flexibly manage peaks in demand. Precision mechanical contract manufacturers, experts in welding fixtures, housings and vibration optimisation expand our manufacturing capabilities. In addition, mth collaborates with specialist machinery manufacturers in related processes such as thermal deburring, punching and assembly operations. Partners specialising in linear and rotary indexing systems, as well as interlinking technology, enable the development of systems suitable for large-scale production. This collaboration strengthens mth’s role as a systems integrator without exceeding its own capacity limits.
3. Testing, measurement and quality assurance
Through close collaboration with leading manufacturers of measurement and testing systems, mth ensures the highest level of process reliability for its ultrasonic welding systems. Inline measurement systems record pressure, displacement and force, whilst monitoring systems continuously check energy input and weld path. In addition, leak and functional test benches as well as electrical testing methods are used – particularly for applications in the medical technology, automotive and packaging industries. Thanks to data connectivity via OPC UA, edge devices and MES interfaces, mth meets the traceability requirements of regulated industries and supplies systems that are suitable for validation and audit-proof.
4. 3D printing, prototyping and toolmaking
mth leverages existing partnerships with additive manufacturing service providers and toolmakers to reduce development times and minimise project risks. 3D printing partners assist with the rapid production of prototypes and pre-series components for welding tests and fixture designs. Tool and fixture manufacturers are optimising welding fixtures and changeover systems for mth’s ultrasonic technology. Simulation experts are helping to improve the geometry of the weld zone and the design of the sonotrodes through structural and welding simulations.
5. R&D and university partnerships
mth collaborates with research organisations, institutes and trade associations in the plastics and joining technology sector. Together, they are researching new applications for ultrasonic welding – such as the welding of recycled materials, lightweight thermoplastics and alternative energy input strategies. Through its involvement in research networks and associations, mth identifies market requirements and regulatory developments at an early stage and brings innovative solutions to industrial maturity more quickly.
6. Industry-specific integration partners
mth has been working successfully with industry-specific integration partners for many years to implement bespoke solutions quickly, efficiently and in compliance with standards. These partnerships enable mth’s ultrasonic technology to be integrated into complex production lines, thereby maximising the added value for the end customer.
Automotive industry
Close partnerships with system suppliers and line integrators in the automotive industry enable the integration of ultrasonic processes into fully automated module assembly lines. mth supplies standardised ultrasonic welding and testing units for this purpose, which can be seamlessly integrated into existing production systems. Thanks to shared engineering processes, we develop solutions that meet the most stringent requirements in terms of cycle time, traceability and quality assurance – for example, for interior, sensor and battery modules.
Medical technology
In collaboration with leading line builders for cleanroom applications, mth develops ultrasonic systems suitable for validation that operate in compliance with GMP and meet all regulatory requirements. Through partner solutions, automation, testing processes and documentation are integrated into end-to-end production chains. This close collaboration enables the manufacture of safe and traceable products, such as components for single-use items, filters or diagnostic systems.
Packaging industry
In the packaging industry, mth works with system integrators who use ultrasound as an energy-efficient, clean and fast joining or sealing solution. Whether for pouch, tray or blister packaging – the combination of mth ultrasound systems and application-specific machine integration results in modular systems that consume less energy, achieve shorter cycle times and can be flexibly adapted to product changes.
Textile and consumer goods industry
In the textile and consumer goods sectors, too, partner networks are used to develop turnkey machine solutions. mth’s ultrasonic cutting and welding modules are integrated into production lines that process materials such as non-woven fabrics, synthetic fabrics or filter layers. This results in clean, fray-free cut edges and durable seams – without the need for additional materials or heat distortion.
General industry and electrical sector
In collaboration with integrators specialising in plastic assembly, stamping or testing lines, mth utilises its expertise in ultrasonic technology to join functional components such as housings, connectors or sensor mounts. The modular structure of mth systems enables partners to integrate standardised ultrasonic units into a wide variety of production setups – from individual workstations to fully automated assembly lines.
Through these industry-focused partnerships, mth is able to tailor its ultrasound technology to meet specific industry requirements, reduce its customers’ time-to-market and further consolidate its role as a system partner for automated manufacturing solutions.
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Overview page of all ultrasonic products
On the following page you will find an overview of all our product groups – from accessories to the manual welding machine to the custom-made ultrasonic welding machine.
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Ultrasonic converter
We supply ultrasonic converters for the common frequencies 20 kHz, 30 kHz, 35 kHz and 40 kHz. We are happy to manufacture special versions with individual performance data for you on request.
Discover our ultrasonic converters »
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Ultrasonic booster
As a manufacturer, we are able to produce customized components for our customers. With our ultrasonic boosters, we supply the component with which the amplitude of the sonotrodes is additionally amplified if the transmission ratio within the sonotrode cannot be made sufficiently large.
Discover our ultrasonic boosters »
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Ultrasonic generators
We produce ultrasonic generators with frequencies from 20 kHz to 40 kHz – suitable for different applications, devices and machines. We produce our generators in three model ranges, from the lightweight version for manual welding guns to generators with an output of up to 2,000 watts with a Profinet interface for installation in control cabinets.
