Ultrasonic components

mth Ultraschalltechnologie offers a comprehensive range of ultrasonic components. Our ultrasonic systems operate at frequencies of 20 kHz, 30 kHz or 35 kHz.

The ultrasonic generators, ultrasonic converters, ultrasonic boosters, sonotrodes, workpiece holders and control units are developed and manufactured in our company to a high standard of quality. This enables us to meet the most demanding requirements in the field of industrial and commercial applications.

In our online shop, we present a small selection of components, devices and machines for various applications in different industries.

Converter
40 kHz 800 watts USK840

The lightweight USK 840 is ideal for use in automated welding and cutting machines.

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About ultrasonic converters »

USH 40E AIR

USH 40E AIR LEMO hand-held welding gun

This hand-held welding gun
with ergonomic 2-component housing for fatigue-free working

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About hand welding machines »

Spot sonotrode for tape material up to 1.2 mm

Sonotrode made of aluminium

This sonotrode is
suitable for all handheld welding devices with M8 converter thread.

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About sonotrodes »

Ultrasonic hand welding device

USH 800/40 600L hand welding machine

The USH 800/40 600L features a handy generator and an ergonomic handle made of colored anodized aluminum.

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About hand welding machines »

Long needle sonotrode,
5 x H=0.87 inches

The needle sonotrodeis ideal for the precise welding of molded parts to a
glove compartment panel.

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About sonotrodes »

Ultrasonic welding machine with base frame

This ultrasonic machine welds all common thermoplastics with positioning accuracy.

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About welding machines »

Ultrasonic component: Sonotrode

The custom-made titanium needle sonostrode is ideal for precise welding of molded parts on bumpers.

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About sonotrodes »

Special machine for radiator covers

This special machine
was manufactured for welding
radiator covers.

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About special-purpose machines »

This upright
ultrasonic generator
operates at 40 kHz and
800 W power.

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About ultrasonic generators »

Ultrasonic component: Booster

Titanium booster, 20 kHz, as transformer unit, for high strength and precision in welding and cutting applications

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To ultrasonic boosters »

Our references for industry solutions

Are you looking for solutions for precise plastic connections?

In this brochure, we show you how industry leaders in the automotive, medical technology, packaging, and industrial sectors are already successfully relying on special-purpose machines from mth Ultraschall.

Get special insights into the possibilities of ultrasonic welding!

Product range Ultrasonic components

Even though the requirements may vary in detail depending on the industry and specific application, they remain comparable in terms of technical design in almost all cases. This is one of the principles behind our modular product range of ultrasonic components.

Ultrasonic components as spare parts and customised assemblies

With our range of ultrasonic products, we are able to manufacture the right components for every requirement. Our ‘ultrasonic modular system’ enables us to produce an almost unlimited number of variations according to customer requirements.

We do not only develop and produce for our own devices and special-purpose machines. The sale of individual and spare parts as well as the creation of customised assemblies according to customer requirements for machines, special-purpose machines and systems from other companies are also a key area of our work.

Our ultrasonic components are available in frequencies of 20, 30 and 35 kHz with outputs of 400 W, 1,000 W, 2,000 W, 2,500 W, 4,000 W, 5,000 W and 6,000 W. In addition, we are able to manufacture individual and customised designs in terms of frequency and power.

Ultrasonic components – Made in Germany

Every component from our company is designed for trouble-free commercial and industrial ultrasonic processes. We guarantee high, robust quality and the best, most reliable product characteristics ‘Made in Germany’.

Product range of mth ultrasonic sonotrodes

Customised ultrasonic components for a wide range of applications and industries

Our many years of experience and comprehensive expertise enable us to develop first-class ultrasonic components that meet the high demands of our customers. With our modular product portfolio, we offer tailor-made solutions for a wide range of applications and industries.

Contact us today to learn more about our ultrasonic components and customised solutions. Our experienced team is available to discuss your specific requirements and offer you the best products and services.

Further information on ultrasonic components

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Industry solutions

Diverse solutions for various industries: We manufacture a wide range of ultrasonic components, ultrasonic systems and turnkey special-purpose machines that meet the requirements of various industries in Europe.

Do you have questions?

We are happy to assist you with any questions you may have about ultrasonic welding and joining technology:

Other ultrasonic components

Ultrasonic converter

Variety of ultrasonic converters

mth offers ultrasonic converters for common frequencies such as 20 kHz, 30 kHz, 35 kHz and 40 kHz. The converter transforms the high-frequency alternating current from the ultrasonic generator into mechanical vibrations with amplitudes of approximately 5–12 µm.

Ultrasonic boosters

Our ultrasonic boosters

The ultrasonic boosters (amplitude transformers) regulate the input amplitude at the sonotrode using a transmission ratio of usually 1:1 to around 1:3. Our boosters are available for 20 kHz, 22 kHz, 30 kHz, 35 kHz and 40 kHz.

Ultrasonic generators

Energy-efficient welding

All generators have standard functions for time-controlled and energy-controlled welding. With time-controlled welding, the ultrasonic output is automatically stopped after the preset time and the energy output is displayed.